Sunday evening and I am planning out the week ahead in the workshop. The main task tomorrow will be to grain fill Julio's guitar. These are some of the last pictures I will post of it until it is polished and strung up. It is one of those guitars that I am really looking forward to polishing as the woods I selected for it are subtly striking. The picture above shows the guitar being fretted: I use a metal headed hammer and and a soft-faced hammer. The metal hammer for the first tap in and the soft hammer for the final seating blow. Fretting always makes me thing of my old teacher Herbert Schwarz, who, when showing students how to install frets, would almost invariably end up with a flourish of hammer blows -'da dadalada da, bang, bang'! He would them glance around the workshop with a wry smile to see if anyone had noticed. I still do it now and again, even when I am alone in the workshop. I like to think that Herbert notices and smiles, wherever he is.

The metal pincers, used for nipping off the fret ends, were bought when I was a fresh faced student in 1984. Made in China, the were bought from a little hardware shop on Lower Marsh, just behind Waterloo Station in London. They're cheap rubbish really, but they work and are never far from my workbench.


Here is a picture of the fret slots being cut in the ebony fingerboard. The motor is taken from a very cheap table saw (the table and the blade being virtually useless) and a bespoke MDF table build around it. The sliding carriage is the simplest possible but is spot-on accurate. The time saved by using this saw, rather than doing it by hand, is so considerable that I wouldn't want to return to doing it with my specially set Roberts and Lee hand saw, however much I love that particular tool.


And finally, here is the heel cap being glued on Julio's guitar. The Cocobolo bindings look rather fine here; cocobolo is one of my favourite woods for bindings although I am getting a bit low on stock. In the background you can see a fingerboard being glued to another guitar. I use a polyurethane glue for fingerboards and you can see all the squeeze-out foaming around the neck and fingerboard.

Test guitar

I have had this guitar kicking around for about a year now, but I only got around to stringing it for the first time last week. The idea of building a test bed guitar has appealed for a long time and I really am looking forward to working with this. The top can be changed in about 15 minutes and the list of things I want to test is growing and growing. For a month or so however I am just going to play around and get a few strange ideas out of my system! Ultimately , a disciplined approach is required to get the most from this. I'll post more on this later...

It has already been a full week. On Monday John Beckett from Northern Ireland visited the workshop with one of his guitars. John and I have been talking on the phone and via email for about ten years now but this was the first time we had actually met. It is always nice to talk about guitars and to see other makers work. The guitar John had with him was spruce and Indian rosewood, and conventional in design and build. It had a fine,balanced sound with plenty of volume and sustain.

For the rest of this week I shall be preparing two guitars for polishing. It always astonishes me how long it takes to clean up guitars and the grain filling process is one that really can be quite laborious. I strap on my dust mask, put some music on the CD player and just get on with it. (This week the workshop playlist will alternate between Julian Bream and the Foo Fighters!)

trussed and bound

At the beginning of this week I completed the binding on the two guitars that I am building at the moment, including this guitar for Julio. Both these guitars have cocobolo bindings, which is one of my favorite woods for this job. I know I've posted pictures of this operation before but it always makes for a good photograph.
Going back even further are these shots of the back inlay going in. Although I used to make the channel with a scraping chisel, I now prefer to use a router to make this cut. I don't have any problems with using routers (or bandsaws, piller drills etc) to build my instruments. There is a school of thought that says that a hand made guitar should be made using traditional hand tools only, but this is a not a view to which I subscribe.There are guitar making tasks that are made genuinely more efficient by using machinery, and the time saved can be more usefully spent on operations where the precise touch of the makers hand is needed.
This is a picture of the back strip fitted but not glued as yet. You can also see the rather stunning rosewood, which has some lovely colours and a nice tight grain. It is very well quartered too. as can be seen by the medullary ray figure.

Old School Guitars launch

Recently I attended the launch of Old School Guitars in Eastbourne. This is the new venture of David Crozier, a man who has established a great reputation in the UK and beyond for his knowledge of fine guitars. He has now started this new venture and very good it looks too. David has a passion for all things guitar; he has a fine guitar collection of his own and plays in several local bands. Over the past few years he has added guitar making and repair to this, and has just started building his third instrument in my workshop. David also has a passion for treating his customers with great care and respect - surely the way business should be done.



Tucked away in the old part of Eastbourne, the inside of this mews building, the home of Old School Guitars, is full of examples of the very best steel string and electric guitars. My eye was caught by an Eggle Saluda 'Book of Kells'. Someone else was attracted to it as well as it was sold before I arrived home! The picture above sums it up; David (in the white shirt) enthusing over a Patrick James Eggle guitar, and lots of happy guitar players!

The picture below shows part of David's in-shop work bench. I must have a word with him about this as it really is far too neatly laid out, unlike my own chaotic workbench. Old School Guitars is a delight to see and I wish it every success.

www.oldschoolguitars.co.uk

4

Martin 0-15 - Neck reset

Last night I glued backs on the 2 guitars I am currently building, and today I have been preparing them for binding. The workshop sound system has been pumping out Bob Dylan (and the Carter Family) I don't always listen to classical guitar music you know. It seems appropriate therefore to feature this Martin O-15 which I recently worked on, although I'm not sure that the big Zim ever played one.
This guitar was made in the 50's and was one of the plainest, simplest guitars that Martin ever made. Top, back and ribs of mahogany, no bindings and the simplest of inlays meant that this was an affordable but quality instrument. Like a fair number of old Martins, this was in need of a neck reset, plus a few other small repairs.
The first part of the neck reset process is to loosen the fingerboard where it is attached to the body. I heat the fingerboard( having removed the frets) and then get in under the fingerboard with a hot palette knife. Once the fingerboard has started to separate, I carefully drive a couple of soft spruce wedges underneath and apply a little water and more heat. This can sometimes be the most taxing part of a neck reset, although this one separated without any great bother.
Just for the record, here is a picture of the inside of the guitar which shows the tidy workmanship inside the guitar.
Here is the neck being removed. A 2mm hole is drilled through the 15th fret into the back of the dovetail joint. This allows steam to be driven into the join and so soften the glue. The steam is generated by a domestic coffee maker; the jig and the rubber hose and nozzle are from StewMac. Once the steam has softened the glue, the jig, which puts pressure on the underside of the heel, pushes the neck out of the end block and the neck is removed.
The joint is now cleaned and the shoulders of the heel adjusted to achieve the correct angle on the neck. Because of this adjustment, the joint invariably needs packing with slips of veneer although i have seen a fair few Martins that were factory fitted with shims of card and paper.
1 plastic dot was missing from the 5th fret position so I made another one to fit. It is amazing how long it takes to make a small detail like this, but the end result is worth it. I also patched in some very bad fretboard wear. Some repairers simply fill the hole with epoxy, but I like to let in a perfectly matched piece of rosewood. The picture below is somewhat blurred, but you get the idea.
And here is a shot of the guitar in its finished state, restrung and ready for the next 50 years of music making.

John's guitar - not the end, but the beginning

I have been featuring a guitar on this blog that I was making for John Mills, the Australian composer. It is now time for the end of my part of the story as the guitar is finally finished, and a few weeks ago John picked the guitar up from the workshop in person. I have really enjoyed building this guitar and the internet has provide a fantastic way of involving John with that building process.
Commissioning a guitar is an act of faith, but then so is building it. As a maker you do your best to build the finest instrument you can and the best you have ever made; there is no point in doing anything else. What you can't always anticipate is the players expectations; the sound they have in their head. Detailed email exchanges with John helped to pin down the sort of instrument that he was after, and there were practical things to be considered such as fingerboard width and neck profiles. John already had his much loved David Rubio guitar, a maker I very much admire, so that provided a good reference point for us both.
Stringing up a new guitar is a moment that still excites me as much as it did when I strung my first guitar many years ago. With this guitar I was immediately pleased and I enjoyed playing it in the weeks before Johns visit. However the first opportunity I had to stand back and hear it was when John played it for the first time. The picture above captures those moments.
John is an accomplished musician and the first thing that struck me when he began to play was the quality of tone he produced; something I always like. To my relief John quickly pronounced that the instrument was to his liking, and we were both relived! Just before John and Pam were due at the workshop, I realised I didn't have any pictures of the finished guitar and although the light was poor, I took a few quick shots for my own records.
A few days ago John called to say that they were all back in Australia and that he was really enjoying the guitar. I hope that continues for many years; thats the beginning of another story.

Linings and tentelones

I have just returned from a few days away in the West Country with Caroline and the children, and so I am feeling refreshed and pleased to be back in the workshop. I have just joined up a set of satinwood and another set of Malaysian blackwood for a couple of future orders. I mustn't get too distracted by them yet however as I have other guitars to finish first and Julio's guitar is one of them. The picture above shows the inside of the guitar just after the tentelones have been fitted. This is the traditional Spanish method of holding the soundboard onto the ribs. You can see from this picture that I do not use a form for assembling the guitar. I find that a form gets in the way so I would rather not use one. The small blocks around the outside of the top are enough to locate the sides, and using this method obliges the maker to be very accurate with his rib bending and assembly.


Once the tentelones are installed I move onto the linings that join the back onto the ribs. As this is my traditional model I am using a single mahogany strip, but I will very often double this to add stiffness to the bent rib. I have to be absolutely honest here and say that preparing back linings is perhaps my least favorite job on the guitar; I really have to grit my teeth and get on with it. The picture above shows the lining fresh out of the bending machine. The dark residue visible on some of them is rosewood oil from the steel slats of the side bender. The mahogany that I use for linings came from a parcel of boards I picked up from a craftsman who had been using the material for some restoration work that he had undertaken in the historic Brighton Royal Pavilion. I enjoy using timber that has a story attached to it, and I have along personal association with Brighton having grown up there.
So, finally the back linings are in and clamped in place. I love using these little G clamps. The work beautifully and are lovely to hold and work with. With all the internal details complete I can now turn my attention to the back...